Designed to provide intuitive operation, the UX20 system makes it easy for users of all expertise levels to conduct highly efficient X-ray and CT inspections in record time - in manual, assisted or automated mode.

UX20

Series: UX series

Industry: Automotive, Aerospace, Science & research, Welds, Foundries, Add. manufacturing

Defect size: <1mm, >1mm

Part Size: small size, medium size, large size

Mode of operation: 2D, 3D, 2D/3D

UX20 highlights:

  • Field-proven "Casting Insights" ADR software
  • Benchmark image quality
  • Fast results in 2D and 3D
  • Optional MesoFocus tube 225 kV
  • Image optimization with ScatterFix 2.0
  • Automated Data Transfer
  • SmartGuard crash protection
  • Compact footprint
  • Robust design

Effortless X-ray and CT inspection of cast parts

Due to the transformation to electric mobility, foundries are increasingly producing larger and more complex components. With its exceptional inspection envelope and our smart "Casting Insights" ADR packages, the UX20 facilitates fast and precise inspections of cast parts and helps increase overall production efficiency.

Casting Insights: Choose your automation level

Stay flexible and choose the level of automation that suits your production processes! Our new “Casting Insights” packages are built around our powerful, field-proven automated defect recognition (ADR) software TrueInspect. They enable reliable, fast and user-independent inspection decisions, in complete compliance with automotive requirements.

Your benefits with automated defect recognition (ADR)

  • Objective, reliable results
  • 100% repeatability
  • Easy program teaching for new products
  • No false rejects
  • Increased yield
  • Enhanced productivity
  • Significant savings in time and costs
  • No product recalls
  • Significant savings in time and costs

See UX20 in our image gallery

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Intuitive operation with Geminy

As the unique user interface for all workflows, Geminy makes x-ray and CT inspections as intuitive as possible. Diverse user roles help to streamline tasks: While the expert can tweak all parameters, less experienced operators will be guided through the workflow by wizards and presets.

Avoid collisions: SmartGuard

SmartGuard, a Geminy software wizard, helps to safely generate highly detailed images without the risk of collision when positioning the test part, especially when it comes to asymmetrical parts.

Keep track: part ID and part type

Track & trace capabilities provide the flexibility to add the ID/serial number of parts to the inspection data and reports manually or via a barcode scanner.

Simply share: Automated Data Transfer

Save time and effort in providing 2D and 3D inspection data such as images and reports by activating the Automated Data Transfer to a fileserver outside the system.

Stay informed: Healthmonitor

Operators can quickly analyze the system’s condition and performance with one look at the Healthmonitor.

The optimized image chain of the UX20 enables any operator to achieve reliable benchmark image quality.

ScanExtend: Enlarging the field of view

The UX20 is equipped with a strong suite of computed tomography features. With ScanExtend, the wizard guides users through the set-up of various scan-field extensions, while FlexCenter sets a virtual rotation axis to inspect difficult parts or regions of interest without the need to reposition the object.

With ScanExtend large parts can be inspected easily

ScatterFix 2.0: Optimized surface determination

ScatterFix 2.0 improves the quality of the CT data by reducing parasitic scattered radiation –for an optimized surface determination when inspecting large and massive components.

MesoFocus: Higher resolution, low maintenance

The MesoFocus technology combines the benefits of the mini-focus and the open micro-focus tubes. Three selectable focal spots provide optimum spatial resolution into the micro-focus range, while the robust design of a sealed tube makes the optional MesoFocus tube perfect for rough environments.

Which parts can be inspected with the UX20?

  • Automotive and aerospace castings
  • Welded structures
  • Multi-material components
  • Additive manufactured parts
  • Special alloys
  • Plastics and fiber-reinforced composites
  • Ceramics

Which applications is it designed for?

  • Quality assurance and material analyses
  • Failure analyses e.g., flaws, porosities, cracks, inclusions
  • Assembly checking
  • Measurements of inner structures
  • First inspections
  • Small series inspections
  • Spot-check inspections
  • Process control
Height adjustable operator desk

Ergonomic design, no distractions

The clean layout of the operator desk allows users to stay focused on the inspection task. The height of the control panel can be adjusted to meet individual requirements to work in a standing or sitting position. The joysticks and buttons on the panel can also be operated when wearing gloves.

Your download:

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Technical Data

Configuration Flat-panel detector 2323 HB Flat-panel detector 4343 DXi
Maximum Sample Weight 100 [kg] 100 [kg]
System Dimensions 2250 x 1770 x 2350 [mm] 2250 x 1770 x 2350 [mm] 
Available X-ray Tubes 160-225 [kV] mini-focus, 225 kV MesoFocus 160-225 [kV] mini-focus, 225 kV MesoFocus
Detector Active Area 1280 x 1280 [px] 3072 x 3072 [px]
Pixel Pitch 179  [µm] 139  [µm]
Oblique Viewing +/-55 (45° in central beam) +/-55 (45° in central beam)
CT Modes Cone-beam CT, QuickScan, QualityScan, FlexCenter (virtual rotation axis), ZoomScan, SpeedMode, ScanExtend (FoV extensions) Cone-beam CT, QuickScan, QualityScan, FlexCenter (virtual rotation axis), ZoomScan, SpeedMode, ScanExtend (FoV extensions)
Inspection Envelope DR (2D) 710 x 1090  [mm] 800 x 1100 [mm]
Inspection Envelope CT (3D) 190 x 165  [mm] 340 x 280 [mm]
Inspection Envelope CT (3D) with ScanExtend 315 x 1085 [mm] 540 x 1100 [mm]
Manipulation 5 axes 5 axes

Geminy

One user interface for all tasks

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Life Cycle Services

Ready when and where you need us

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Product Contact - UX20

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